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Scientific maintenance allows the sawdust carbonizer to operate efficiently for ten years

2025-06-23

 The sawdust carbonizer is the core equipment for biomass resource utilization, and its life is directly related to production benefits. Through scientific maintenance, not only can the equipment service life be extended, but also its inherent advantages of high efficiency and energy saving can be continuously released.

 

Daily operation is the first step to extend life: strictly control the humidity of raw materials (recommended ≤14%) to avoid uneven carbonization caused by wet sawdust, blockage of pipelines or aggravated corrosion. Feed evenly, eliminate overload operation, stop cooling after 8-10 hours of continuous operation, and protect the motor and bearings from fatigue damage.

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The lubrication system is the "lifeline" of the equipment: key bearings are filled with high-temperature resistant grease every week, and the gearbox is replaced with special gear oil every six months. Clean the oil nozzle and check the sealing before filling the oil to prevent dust intrusion. Real-time monitoring of bearing temperature during operation, and immediate shutdown for investigation when it exceeds 70°C - timely lubrication can reduce more than 50% of mechanical failures.

 

Preventive maintenance to prevent problems before they happen: tighten screws, belts and other loose parts every week; regularly check rollers, propellers and other wearing parts, and replace them immediately if the wear exceeds 10%; thoroughly clean the residual carbon slag during shutdown to avoid carbon hardening and accelerated loss. Abnormal noise in the transmission system is a serious warning and must be repaired immediately.

 

The core advantages stimulated by standardized maintenance: efficient and continuous operation. Stable state guarantees 24-hour high production, increasing production capacity by 30%+; self-sustaining cycle of energy consumption. Intact airtightness ensures efficient recovery of combustible gases and further optimizes fuel costs; long-term environmental protection meets standards. Regularly clean the exhaust system to prevent tar from escaping; the failure rate is sharply reduced. Preventive maintenance reduces sudden shutdowns and reduces operation and maintenance costs by 40%.

 

Maintenance is not a cost, but an investment. Carefully take care of your carbonizer and let this "green money printer" continue to create value for ten years!

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